High-Performance Cutter Suction Dredger for Precise Dredging
Operations
Product Description
The cutter suction dredger is a common and widely used dredging
vessel. Its main working principle is to use the rotating
auger to loosen the soil on the riverbed or seabed, mix it with
water to form mud, and then suck it into the pump body
through the mud suction pipe, and transport the mud to the mud
discharge area through the mud discharge pipe.
From a structural point of view, the cutter suction dredger is
mainly composed of the hull, auger system, mud suction system,
mud discharge system, positioning and displacement system, etc. The
hull provides the entiredredger with an operating
platform and buoyancy support to ensure stability when operating on
the water surface;the auger system is installed at the
front end of the mud suction pipe, and the highspeed rotating auger
is used to cut and stir the bottom soil for subsequent
mud suction operations. There are various types of cutters, such as
ordinary cutters for soft soil, and cutters equipped with
teeth for digging harder soil such as clay; the mud suction system
consists of a mud suction pipe and a mud pump. The
powerful mud pump generates suction to suck the loosened mud
through the mud suction pipe; the mud discharge system
includes a mud discharge pipe and related connecting equipment,
which is responsible for transporting the sucked mud to
the designated mud discharge area over a long distance. The length
of the mud discharge pipe can be adjusted and spliced
according to actual operation requirements. The positioning and
shifting system ensures that the dredger can accurately fix
its position during operation and move according to the
predetermined dredging trajectory.
Common methods include steel pile positioning, anchor cable
positioning, and three-cable positioning.
Product Parameters
YSCSD650 26 inch solid capacity 1400 cbm/h hydraulic cutter suction dredger |
Technical specifications |
Water flow | 7,000 m3/h |
Solid capacity | 1400cbm/h |
Max. dredging depth 45° | 18 m |
Discharge distance | 1,800 m |
LOA | 50 m |
Dredger after assembly | 50*11*3.2m Length* width* depth |
Dredger structure | Dismantle type and can be assembly in working site |
Average draught | 2 m |
Diameter discharge pipe | 650 mm/26 inch |
Main Engine | 2,685 kw Cummins engine |
Rotate speed | 1800 r/min |
Auxiliary engine power | 970 kw Cummins engine |
Generator | 50 kw |
Hydraulic cutter power | 660 kw |
Total power | 3705 kw |
Main equipment on the dredger: ——Cutter head and driving system —— Frame of cutter head ——Frame of ladder A ——lifting winch for sand suction pipe ——Right and left traversing winches ——Operating room ——Dredging pump ——Deck crane ——Gearbox of dredging pump ——Main diesel oil engine and auxiliary diesel oil engine ——Generator and auxiliary equipment ——Position spud and accessories
|
Operation process
Before dredging, the construction area must be surveyed in detail,
including measuring the water depth,topography, and
understanding the soil conditions, and a reasonable construction
plan must be formulated based on the survey results. Then,
the cutter suction dredger is moved to the construction area, and
the shipis accurately fixed at the starting position through
the positioning and displacement system. The auger system is
started, the auger speed and cutting depth are adjusted, and
the underwater soil is loosened. At the same time, the mud pump is
turned on to generate suction to suck the loosened mud
through the mud suction pipe and transport it to the mud discharge
area through the mud discharge pipe. During the dredging
process, it is necessary to pay close attention to the operating
parameters of various equipment, such as the torque of the
auger, the pressure and flow of the mud pump, etc., and adjust the
construction parameters in time according to the actual
situation. As the dredging work progresses, the dredger is
gradually moved according to the predetermined dredging trajectory
through the positioning and displacement system to complete the
dredging operation of the entire construction area.
Detail photos
Application areas
Inland river and lake dredging: It can effectively clean up the silt in inland rivers and lakes,
improve the navigation capacity
of rivers, improve water flow conditions, and prevent floods caused
by river siltation. For example, in the inland river regulation
projects in some cities, the cutter suction dredger can accurately
remove the silt accumulated on the riverbed for many years,
restore the normal water section of the river, and improve the
ecological environment around the inland river.
Coastal port dredging: It is used to maintain and widen the port channel to ensure that
large ships can enter and exit the port
safely and smoothly. With the development of international trade,
the port throughput continues to increase, and the requirements
for the depth and width of the channel are also increasing. The
cutter suction dredger meets the navigation needs of large ships
and improves the operating efficiency of the port by deepening and
widening the channel.
Land reclamation: In coastal areas, the cutter suction dredger is used to excavate
the seabed silt and transport it to the designated
area through the sludge pipe for filling operations, thereby
forming new land. This provides valuable land resources for urban
development in areas with limited land resources, such as some
coastal cities,and can be used to build industrial development
zones, port supporting facilities, coastal tourist resorts, etc.
Special rock stratum excavation (when equipped with high-power
auger equipment): Under special circumstances, when
a high-power auger equipment is installed on the cutter suction
dredger, rock strata such as basalt and limestone can be excavated
without blasting. This has important application value in some
small rock stratum excavation projects, or in areas with strict
requirements on the construction environment and where blasting
operations are not allowed.
Company profile
Shandong yongsheng dredging machinery Co.,LTD.is located in
Huanglou Street, Qingzhou City, Shandong
Province, China. It has 2 production bases , total area near 2000m2, and more than
20 years manufacturing
experience in water area environmental protective equipment. It is a professional supplier of integrated
with R&D,
consultation, manufacturing and after-sale service. Yongsheng now has obtained certification: ISO9001.
contact us
+86 150 6343 7191
lily@dredgerys.com
Shandong Yongsheng Dredging Machinery Equipment Co., Ltd.
Providing best solutions for dredging
